Tag Archives: custom shaft

China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill

Product Description

Rolling Mill of Professional Cardan Shaft with ISO Certificate

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
      

Product Description                                                                          

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC Medium Raw materials heat treatment Length depend on specification
Flange DIA 160mm~620mm Nominal torque depend on required specification(please confirm with us) coating heavy duty industrial paint
Paint clour customization Application Rolling mill  machinery OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to required specification Custom service Available

 

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

Q3: What is your delivery time?

A3: Usually within 25 days after the receipt of payment.Delivery time must depend on the actual produce condition.

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

2.A large part of money is put into advancing CNC equipments and productR&D department annual,the performance of cardan shaft can be guaranteed.

3.About quality issues or follow-up after-sales service,we report directly to the boss.

4.We have the ambitions to exploring and developing the world’s cardan shaft market and we believe we can.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

|

Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill  China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill
editor by CX 2024-05-16

China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill

Product Description

                Cardan Shaft Universal Joint Shaft For Aluminum Sheet Mill

Brief Introduction

Processing flow

Applications

  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
      

Product Description                                                                          

structure Type E Flexible or Rigid Rigid Standard or Nonstandard Standard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC Heavy Duty Raw materials Heat treatment Length 4000mm
Flange DIA 720mm Nominal torque Please confirm with us Coating Heavy duty industrial paint
Paint clour Customization Application Aluminum Sheet Mill OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to required specification Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 35 working days,depend on the actual produce condition

 

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

 

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

 

Q3: What is your delivery time?

A3: Usually within 25 days after the receipt of payment.Delivery time must depend on the actual produce condition.

 

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

 

2.A large part of money is put into advancing CNC equipments and product

R&D department annual,the performance of cardan shaft can be guaranteed.

 

3.About quality issues or follow-up after-sales service,we report directly to the boss.

 

4.We have the ambitions to exploring and developing the world’s cardan shaft market and

we believe we can.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

|

Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

Can you provide real-world examples of vehicles and machinery that use cardan shafts?

Cardan shafts are widely used in various vehicles and machinery across different industries. They are employed in applications where torque transmission, power distribution, and flexibility are crucial. Here are some real-world examples of vehicles and machinery that utilize cardan shafts:

1. Automotive Vehicles:

– Cars, trucks, and SUVs: Cardan shafts are commonly found in rear-wheel drive (RWD) and four-wheel drive (4WD) vehicles. They connect the transmission or transfer case to the rear differential or front differential, respectively, enabling torque transmission to the wheels. Examples include sedans, pickup trucks, and SUVs like Jeep Wrangler, Ford F-150, and Toyota Land Cruiser.

– Buses and commercial vehicles: Cardan shafts are used in buses and commercial vehicles that have rear-wheel drive or all-wheel drive configurations. They transmit torque from the engine or transmission to the rear axle or multiple axles. Examples include city buses, coaches, and delivery trucks.

2. Off-Road and Utility Vehicles:

– Off-road vehicles: Many off-road vehicles, such as off-road trucks, SUVs, and all-terrain vehicles (ATVs) utilize cardan shafts. These shafts provide the necessary torque transfer and power distribution to all wheels for improved traction and off-road capabilities. Examples include the Land Rover Defender, Jeep Wrangler Rubicon, and Yamaha Grizzly ATV.

– Agricultural machinery: Farm equipment like tractors and combine harvesters often employ cardan shafts to transmit power from the engine to various attachments such as mowers, balers, and harvesters. The shafts enable efficient power distribution and flexibility for different agricultural tasks.

– Construction and mining machinery: Equipment used in construction and mining applications, such as excavators, loaders, and bulldozers, utilize cardan shafts to transfer power from the engine or transmission to the different components of the machinery. These shafts enable power distribution and torque transmission to various attachments, allowing for efficient operation in demanding environments.

3. Industrial Machinery:

– Manufacturing machinery: Cardan shafts are used in industrial equipment such as conveyors, mixers, and rotary equipment. They provide torque transmission and power distribution within the machinery, enabling efficient operation and movement of materials.

– Paper and pulp industry: Cardan shafts are employed in paper and pulp processing machinery, including paper machines and pulp digesters. These shafts facilitate power transmission and torque distribution to various parts of the machinery, contributing to smooth operation and high productivity.

– Steel and metal processing machinery: Equipment used in steel mills and metal processing facilities, such as rolling mills, extruders, and coil winding machines, often utilize cardan shafts. These shafts enable power transmission and torque distribution to the different components involved in metal forming, shaping, and processing.

These examples represent just a few of the many applications where cardan shafts are employed. Their versatility, durability, and ability to handle torque transmission and power distribution make them essential components in a wide range of vehicles and machinery across industries.

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill  China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill
editor by CX 2024-05-15

China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill

Product Description

                Cardan Shaft Universal Joint Shaft For Aluminum Sheet Mill

Brief Introduction

Processing flow

Applications

  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
      

Product Description                                                                          

structure Type E Flexible or Rigid Rigid Standard or Nonstandard Standard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC Heavy Duty Raw materials Heat treatment Length 4000mm
Flange DIA 720mm Nominal torque Please confirm with us Coating Heavy duty industrial paint
Paint clour Customization Application Aluminum Sheet Mill OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to required specification Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 35 working days,depend on the actual produce condition

 

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

 

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

 

Q3: What is your delivery time?

A3: Usually within 25 days after the receipt of payment.Delivery time must depend on the actual produce condition.

 

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

 

2.A large part of money is put into advancing CNC equipments and product

R&D department annual,the performance of cardan shaft can be guaranteed.

 

3.About quality issues or follow-up after-sales service,we report directly to the boss.

 

4.We have the ambitions to exploring and developing the world’s cardan shaft market and

we believe we can.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

|

Customized Request

cardan shaft

What maintenance practices are essential for prolonging the lifespan of cardan shafts?

Maintaining proper maintenance practices is crucial for prolonging the lifespan of cardan shafts and ensuring their optimal performance. Here are some essential maintenance practices to consider:

1. Regular Lubrication:

– Proper lubrication of the cardan shaft’s universal joints is vital for reducing friction, preventing wear, and ensuring smooth operation. Regularly lubricate the universal joints according to the manufacturer’s recommendations using the appropriate lubricant. This helps to minimize frictional losses, extend the life of the needle bearings, and maintain the efficiency of power transfer.

2. Inspection and Cleaning:

– Regular inspection and cleaning of the cardan shaft are essential for identifying any signs of wear, damage, or misalignment. Inspect the shaft for any cracks, corrosion, or excessive play in the universal joints. Clean the shaft periodically to remove dirt, debris, and contaminants that could potentially cause damage or hinder proper operation.

3. Misalignment Adjustment:

– Check for any misalignment between the driving and driven components connected by the cardan shaft. If misalignment is detected, address it promptly by adjusting the alignment or replacing any worn or damaged components. Misalignment can lead to increased stress on the shaft and its components, resulting in premature wear and reduced lifespan.

4. Balancing:

– Periodically check the balance of the cardan shaft to ensure smooth operation and minimize vibration. If any imbalance is detected, consult with a qualified technician to rebalance the shaft or replace any components that may be causing the imbalance. Balanced cardan shafts promote efficient power transfer and reduce stress on the drivetrain.

5. Torque and RPM Monitoring:

– Keep track of the torque and RPM (revolutions per minute) values during operation. Ensure that the cardan shaft is not subjected to torque levels exceeding its design capacity, as this can lead to premature failure. Similarly, avoid operating the shaft at speeds beyond its recommended RPM range. Monitoring torque and RPM helps prevent excessive stress and ensures the longevity of the shaft.

6. Periodic Replacement:

– Despite regular maintenance, cardan shafts may eventually reach the end of their service life due to normal wear and tear. Periodically assess the condition of the shaft and its components, considering factors such as mileage, operating conditions, and manufacturer recommendations. If significant wear or damage is observed, it may be necessary to replace the cardan shaft to maintain optimal performance and safety.

7. Manufacturer Guidelines:

– Always refer to the manufacturer’s guidelines and recommendations for maintenance practices specific to your cardan shaft model. Manufacturers often provide detailed instructions regarding lubrication intervals, inspection procedures, and other maintenance requirements. Adhering to these guidelines ensures that the maintenance practices align with the manufacturer’s specifications, promoting the longevity of the cardan shaft.

By following these essential maintenance practices, you can prolong the lifespan of cardan shafts, optimize their performance, and minimize the likelihood of unexpected failures. Regular maintenance not only extends the life of the cardan shaft but also contributes to the overall efficiency and reliability of the systems in which they are utilized.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

Which industries and vehicles commonly use cardan shafts for power distribution?

Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:

1. Automotive Industry:

– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.

2. Agriculture and Farming:

– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.

3. Construction and Mining:

– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.

4. Industrial Equipment and Machinery:

– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.

5. Marine and Shipbuilding:

– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.

6. Rail and Locomotives:

– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.

In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.

China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill  China Custom Cardan Shaft Universal Joint Shaft for Aluminum Sheet Mill
editor by CX 2024-05-14

China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill

Product Description

Rolling Mill of Professional Cardan Shaft with ISO Certificate

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
      

Product Description                                                                          

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC Medium Raw materials heat treatment Length depend on specification
Flange DIA 160mm~620mm Nominal torque depend on required specification(please confirm with us) coating heavy duty industrial paint
Paint clour customization Application Rolling mill  machinery OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to required specification Custom service Available

 

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

Q3: What is your delivery time?

A3: Usually within 25 days after the receipt of payment.Delivery time must depend on the actual produce condition.

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

2.A large part of money is put into advancing CNC equipments and productR&D department annual,the performance of cardan shaft can be guaranteed.

3.About quality issues or follow-up after-sales service,we report directly to the boss.

4.We have the ambitions to exploring and developing the world’s cardan shaft market and we believe we can.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

|

Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

Can you provide real-world examples of vehicles and machinery that use cardan shafts?

Cardan shafts are widely used in various vehicles and machinery across different industries. They are employed in applications where torque transmission, power distribution, and flexibility are crucial. Here are some real-world examples of vehicles and machinery that utilize cardan shafts:

1. Automotive Vehicles:

– Cars, trucks, and SUVs: Cardan shafts are commonly found in rear-wheel drive (RWD) and four-wheel drive (4WD) vehicles. They connect the transmission or transfer case to the rear differential or front differential, respectively, enabling torque transmission to the wheels. Examples include sedans, pickup trucks, and SUVs like Jeep Wrangler, Ford F-150, and Toyota Land Cruiser.

– Buses and commercial vehicles: Cardan shafts are used in buses and commercial vehicles that have rear-wheel drive or all-wheel drive configurations. They transmit torque from the engine or transmission to the rear axle or multiple axles. Examples include city buses, coaches, and delivery trucks.

2. Off-Road and Utility Vehicles:

– Off-road vehicles: Many off-road vehicles, such as off-road trucks, SUVs, and all-terrain vehicles (ATVs) utilize cardan shafts. These shafts provide the necessary torque transfer and power distribution to all wheels for improved traction and off-road capabilities. Examples include the Land Rover Defender, Jeep Wrangler Rubicon, and Yamaha Grizzly ATV.

– Agricultural machinery: Farm equipment like tractors and combine harvesters often employ cardan shafts to transmit power from the engine to various attachments such as mowers, balers, and harvesters. The shafts enable efficient power distribution and flexibility for different agricultural tasks.

– Construction and mining machinery: Equipment used in construction and mining applications, such as excavators, loaders, and bulldozers, utilize cardan shafts to transfer power from the engine or transmission to the different components of the machinery. These shafts enable power distribution and torque transmission to various attachments, allowing for efficient operation in demanding environments.

3. Industrial Machinery:

– Manufacturing machinery: Cardan shafts are used in industrial equipment such as conveyors, mixers, and rotary equipment. They provide torque transmission and power distribution within the machinery, enabling efficient operation and movement of materials.

– Paper and pulp industry: Cardan shafts are employed in paper and pulp processing machinery, including paper machines and pulp digesters. These shafts facilitate power transmission and torque distribution to various parts of the machinery, contributing to smooth operation and high productivity.

– Steel and metal processing machinery: Equipment used in steel mills and metal processing facilities, such as rolling mills, extruders, and coil winding machines, often utilize cardan shafts. These shafts enable power transmission and torque distribution to the different components involved in metal forming, shaping, and processing.

These examples represent just a few of the many applications where cardan shafts are employed. Their versatility, durability, and ability to handle torque transmission and power distribution make them essential components in a wide range of vehicles and machinery across industries.

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill  China Custom Professional Drive Shaft Cardan Shaft with High Performance for Rolling Mill
editor by CX 2024-05-14

China Custom CZPT OEM 2123-2201015 21213-2203012 21214-2203012 21214-2202012 21214-2203012 21214-2201012 Auto CV Joint Cardan Shaft Factory for Lada Ba3 Uaz Gaz Vaz

Product Description

Common faults of the automobile CV JOINTS/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT:
1. Abnormal noise
When turning left and right, there is a “click” sound of metal knocking on 1 side of the wheel. The noise disappears when driving in a straight line. This is a typical failure phenomenon of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT.
2. Stuck
When the vehicle is running at high speed, the wheels resonate. It belongs to the lack of lubrication inside the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT, and the vibration caused by wear and tear during operation.
3. Fracture
After the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT is worn to a certain extent, the internal bracket is broken, and the transmission function will be lost, so that the vehicle cannot move after the gear is loose and the clutch is released.

The composition of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joint:
The composition of the CV JOINT /CARDAN SHAFT/AXLE SHAFT/HALF SHAFT: 1. Star sleeve (inner raceway); 2. Spherical shell (outer raceway); 3. Steel ball; 4. Clamp; 5.rubber Boot; 6. bracket. CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT constant velocity universal joints can be divided into axially non-telescopic (fixed) CV JOINT universal joints and telescopic CV JOINTS universal joints according to whether the axial direction of the CV JOINT universal joint can move.
Structurally, the internal splines on the inner surface of the star sleeve of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joint are connected with the transmission shaft. Its outer surface has 6 arc grooves as the inner raceway of the steel ball, and the outer raceway as the inner surface of the spherical shell. Each of the 6 raceways assembled by the star sleeve and the spherical shell is equipped with a steel ball, and the 6 steel balls are kept on the same level by the cage (CV JOINT). The power is transmitted from the transmission shaft through the steel ball and the spherical shell.
The structural feature of the telescopic CV JOINT universal joint is that the inner wall of the cylindrical shell and the outer surface of the star sleeve adopt cylindrical straight grooves, and the raceway produced by the combination of the 2 adopts steel balls. At the same time, steel balls are also installed in the holes of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT. The inner hole of the star sleeve is connected with the input shaft by a spline. This configuration allows movement of the star sleeve in an axial direction corresponding to that of a simple housing.

Materials and technical requirements for main components of HDAG CV JOINTS/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joints:
1. CHINAMFG shell/cylindrical shell: 55#, CF53
1) High-frequency quenching of spline parts to HRC52-58
2) Intermediate frequency quenching of ball hole and ball raceway to HRC58-62
3) Dimensional accuracy and shape tolerance should meet the drawing requirements
4) There should be no cracks in the flaw detection
2. Star sleeve/cage/triple pin: 20CrMnTi
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC58-62
2) Dimensional accuracy and shape tolerance should meet the drawing requirements
3) There should be no cracks in the flaw detection
3. Half shaft: 40Cr
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC52-58
2) Dimensional accuracy and shape error meet the drawing requirements
3) There should be no cracks in the flaw detection
4. Dust cover: Neoprene CR, thermoplastic polyester elastomer TPEE
5. Clamp: stainless steel 1Cr18Ni9Ti or galvanized steel

Product description
CHINAMFG OEM  2 2 2 2 2 AUTO CV JOINT CARDAN SHAFT factory for lada BA3 UAZ GAZ VAZ 

 

Item Name          Auto or car CV JOINT,Universal Joint,CV JOINT INNER OUTER, DRIVE SHAFT, DRIVESHAFT,CV AXLE, JOINT SHAFT ASSEMBLY,CV AXLE JOINT SHAFT, HALF SHAFT, WHEEL BEARING HUB, WHEEL HUB BEARING, WHEEL BEARING
OEM/REF NO.               2 2 2 2 2
Car Model For CARDAN lada BA3 UAZ GAZ VAZ 
POSITION RH/LH/Right/ Left/ Front/Rear
MOQ 1                    1 , 2-  1
2 EX-BK1102OT               215215710 051   EX-BK1102IN2   215  
96243578 EX-BK1102OT-3T 215215710 051 215914750 2
21591475               82-20-103                         32-1116J-k                                     82-20-103   
32-1116J-k             2 2 2 SK96257804BK  35711                82-20-103             
96391553 93743422 CV35571      96220402 EX-BK43578 SK96257804BK 49541-24  -01 -01 -01
2 2 3-01 -01

Reference our cv joint packing way,we have full experience to supply different brands all over the world:

Our HDAG CV JOINTS universal joint Drive shafts machining and production workshops:

Our HDAG CV JOINTS universal joint Drive shafts assemble line:
Our semi finished CV JOINT universal joint Drive shaft in stock before packing and shipment:

HDAG CV JOINTS universal joint Drive shafts pull push force and tensile testing, assemble Testing, full size tolerance testing: 
I. We only do OEM, produce high precisional Auto CV JOINT,Universal Joint,Car CV JOINT INNER OUTER, DRIVE SHAFT, DRIVESHAFT,CV AXLE, JOINT SHAFT ASSEMBLY,CV AXLE JOINT SHAFT, HALF SHAFT, WHEEL BEARING HUB, WHEEL HUB BEARING, WHEEL BEARING, different with other factories

II.Quality guarantee: We promise to all of our old and new customers: ONE year guarantee or 50,E 1H0498099A/1H57111/357498099EX/357498099EV/357498099E/1J57111D 431407275,43145711A,431498099A,431498099E,431498099AX,803475203A,8 0571 8099A TOYOTA :
CHINAMFG :
CHINAMFG :
CHINAMFG :
CHINAMFG : 4342
CHINAMFG : 4342
CHINAMFG : 4342R20
CHINAMFG : 4346R30
CHINAMFG : 4346S50
CHINAMFG : 4346
CHINAMFG : 4347S60
CHINAMFG : 4347U90
CHINAMFG :
CHINAMFG :
CHINAMFG : 434708Z033
CHINAMFG : 434708Z037 NISSAN : 391J10
CHINAMFG : 391571JJ10
CHINAMFG : 39157117JJ10
CHINAMFG : 3910110JJ10 NISSAN : 391M615
CHINAMFG : 391Y10
CHINAMFG : 391M570
CHINAMFG : 391N215
CHINAMFG : 391571M311
CHINAMFG : 391571M915
CHINAMFG : 3910140Y10
CHINAMFG : 391014M570
CHINAMFG : 391014M575
CHINAMFG : 391014M771
CHINAMFG : 3910163Y10
CHINAMFG : 391016N215 MAZDA : G057155Y070
391012Y175
392112Y070
391J210
CHINAMFG : 391J171
CHINAMFG : 391N275
CHINAMFG : 391J071
CHINAMFG : 391J915
CHINAMFG : 391E478
CHINAMFG : 391012J215
CHINAMFG : 391014N175
CHINAMFG : 391014N177
CHINAMFG : 391014N275
CHINAMFG : 391015J571
CHINAMFG : 391016J571
CHINAMFG : 391016J071
CHINAMFG : 391016J076
CHINAMFG : 391016J915
CHINAMFG : 39101AE415
CHINAMFG : 39101AU415
CHINAMFG : 39101AU416
CHINAMFG : 39101AW110
CHINAMFG : 39101CX116
CHINAMFG : 39101WF715
CHINAMFG : 39101WF716 391NN01
3921185E 391M10
CHINAMFG : 4347Z035
CHINAMFG : 434708Z039 374077/374078/374092/7837456/7839615/7837457 3920164Y10 G564-25-5G60 MAZDA : G034255
 191498103A
 191498103C
191498103CV
191498103CX
 191498104C
 321498103D
357498103
 357498103A
 357498103V
357498103X
357498350X
191498103
1K0498103 4D0498099,4D0498099A,8D0498099D,8D0498099E,10 0571 5,1H0407271CX,8E 0571 15B,3B0498099E,8E0498099G 43410-20380 513315/26013813/51571 39211-73J27 GS01255, 8D0498103, 8D0498103A,3B0498103,43145711H  8D0498099A,8D 0571 15H,8D0498099C,8D 0571 15H 43420-20380 3748103A 86~88099 435711011 44105-78B
VAG : 6Q0498099E, 6Q0498099B, 6Q0498099EX 43403-6, 96564144
,96396134,512395 39211-3U  39211-BM726 FD50-25-40XA, FA60-25-40X, FA58-25-50X FA252560XA/FA557160X/FA5822510/FA5822510B/FD54-25-60XA/FD55-25-50XA 1K0498103C 8K0498099X,8K0498099,8K0498099D 17145711  171498UU507
CHINAMFG : 391V70A
CHINAMFG : 391013U505
CHINAMFG : 391014V01C
CHINAMFG : 391014V51A
CHINAMFG : 391014V70A
CHINAMFG : 392113U
96348790 391
CHINAMFG : 8111304
CHINAMFG : 86011
CHINAMFG : 9122833
CHINAMFG : 9163595 7L 0571 11D,95534995712,95534995710, 7L0498099CX,7L0498099AX 17145711J,171498099A 374403/374403/9201725 39211-7F 8K 0571 15C, 8K0498099B, 8K0498099BX 171498099B,171498099BX 96273760/96549104/96951692 392112F225 MAZDA : G5712510
MAZDA : G571550X
MAZDA : G571560X
MAZDA : G565715
OPEL : 374
VAUXHALL : 571 391G60
391 171498099A,171498099C,191498099,191498099F 374351 391
MAZDA : MD1922510
MAZDA : MD1922510A
MAZDA : MD192550X
MAZDA : MD257160XB 44014-SP0-
 33
 A
OPEL : 374048
OPEL : 374067
OPEL : 37408
OPEL : 374118
OPEL : 374148
OPEL : 374195
OPEL : 90125876
OPEL : 90157212
OPEL : 95718734
OPEL : 9317340
OPEL : 93173430
SAAB : 4242319 392114F425  MD20-25-60X 44305SE0J22/44306SE0G12/44305SE0G23/44305SE0G24/44305SE0J20 A6383342334 391
A1683601872 93262105 26571773/96243576 NISSAN : 391Y015
CHINAMFG : 391KD0A
CHINAMFG : 391019Y015
CHINAMFG : 39101CNY015
CHINAMFG : 39211CN,7701349689,7701349839,7701349873
,7701351948,7701352571,7701352571
,7701498918,7701498919,7701498921

  391E10
 3910173N10 FG01-25-5HN50
HONDA : 44305S04J60
HONDA : 44305S0A960
HONDA : 44305S0AN60
HONDA : 44305S2H571
HONDA : 44305S2H050
HONDA : 44305S2H950
HONDA : 44305S2H951
HONDA : 44305S2HN50
HONDA : 44305S5AJ50
HONDA : 44305S5AJ60
HONDA : 44305S5AJ61
HONDA : 44305S5AJ62
HONDA : 44305S5C950
HONDA : 44305S5CN50
HONDA : 44305S5CN51
HONDA : 44305S7B950
HONDA : 44305S7C950
HONDA : 44305SOA960
HONDA : 44305SOAN60
HONDA : 44306S0A960
HONDA : 44306S0AN60
HONDA : 44306S2H571
HONDA : 44306S2H950
HONDA : 44306S2H951
HONDA : 44306S5AJ51
HONDA : 44306S5AJ61
HONDA : 44306S5AJ62
HONDA : 44306S5C951
HONDA : 44306S5C952
HONDA : 44306S7B950
HONDA : 44306S7C950
HONDA : 44306SOA960
HONDA : 44306SOAN60 49591-1F410 44305-SA5-000,44305-688-000,44306-689-601,44306-688-571,44305-688-571 4401720,4401727,8200169277,8200169281,8200169285,8200169288,8200196277,8200178624 39210-Y02G0
 326582  FG02-25-500D
FG02-25-500E
FG02-25-600D
 FG02-25-600E 44014-SDC-A50,44014-SCA-E01,44014SDCA51, 9565719/3273.17/3273.18/3273.20/3273.21/3273.23/3273.24/3274.79/3274.80 44305-SB2-750,44305-SF4-J21,44306-SK7-571
44305-SA2-960 825716110,7700111918,8200064731, 39100ED005
39100ED00A
39101ED00A
39101ED005 GF09-25-50X,GP28-25-50XA/GD36-25-60X 44014-SWE-T00,44014-SWE-T01,44014-SWA-000,44014-SWA-571,44014-SXS-A00 3272.00/3272.20/3273.55/3273.64/95598120 44305-SB2-982,44306-SB0-571
44571-SH3-J01,44306-SB2-984 7701351572,7701351571,7701351484,7701351480,7701351479,7701349938,7701349880,7701349874
  39100-JX00A
39211-CN000 GP34-25-60XD 44014-SDE-T00,44014SDCA00,44306SDETOOL 3272.06/3273.75 44305-SH3-961, 44306-SH3-571, 44305-SE0-000,44571-SH3-960,44011-SH3-G12,44305-SH3-961 8200264664,39100-0153R,39101-5451R,6001548720,8200690053,820571122 1N00-25-500 KIA : 0K558-25-50X
CHINAMFG : 0K558-25-60X  44305-TL1-E00,44014TA0A00 3273.Y7
3272.S5 44571SL5N01 44571SS571 44571SS0030 44011SS571 44011SS0030 391014946R 39100-AX000
39211-AY125
39101-AX005
39100-AX005
39101-AX000 MAZDA : M 0571 1510
MAZDA : M 0571 1510A
MAZDA : M 0571 1500C
MAZDA : M 0571 1500D
MAZDA : M 0571 1600A
MAZDA : M 0571 1600B
MAZDA : MD0925500A
MAZDA : MD0925600A 44014-S9A-571,44014-SDC-A50,44014-S9A-571, 44014-SCA-E00,44014-SCA-E01 3273.60/3273.62/3273.C7/3274.77/95606802/95646292/96184033 44305-SM4-983, 44571-SM4-A01, 44571-SL5-N01,44571-SV4-951,44011-SS0-930, 77,013,524,157,701,300,000 39210-F4125 MAZDA : G064-25-500
MAZDA : G064-25-600
MAZDA : G564-25-500A
MAZDA : G564-25-600A
MAZDA : G564-25-60X
MAZDA : GR01-25-500
MAZDA : GR01-25-50X
MAZDA : GR01-25-600
MAZDA : GR01-25-60X
MAZDA : GU01-25-500
MAZDA : GU01-25-50XA
MAZDA : GU01-25-50XC
MAZDA : GU01-25-600
MAZDA : GU01-25-60XA
MAZDA : GU01-25-60XD 44305-SAA-E00 9566722380/1495545080/1496138080/9567582280 44571-S07-000,44571SR3J01,44571SR3J02 299341X2 39100-1KA5B GG06-25-50XC HONDA : 44014-SDC-A00
HONDA : 44014-SNG-000
HONDA : 44305-SDC-A00
HONDA : 44305-SEA-000
HONDA : 44305-SNG-571
HONDA : 44306-SDC-A01
HONDA : 44306-SDE-T00
HONDA : 44306-SEA-000
HONDA : 44306-SNG-571 1495537080;1495541080;9566722180,9566722180 44571SR3J03/44571SR3J53/44571ST7N00/44011S07000/44305SF1G10/44011ST3E00/44571-S07-950/44571-ST3-E50 9109186,775712978,775712980,775712998,775712999

  NISSAN : 39100JA571
CHINAMFG : 39100JD24B
CHINAMFG : 39100JD52B
CHINAMFG : 39101JD24B
CHINAMFG : 39101JD52B
CHINAMFG : 39211JA00A
CHINAMFG : 39211JD22B
CHINAMFG : C9211JA00A
CHINAMFG : C9211JD22B
CHINAMFG : C92AAJA00A
CHINAMFG : C92AAJD22B
CHINAMFG : C9B11JA00A
CHINAMFG : C9BAAJA00A MAZDA : CTA125500
MAZDA : FA8571500A
MAZDA : FA8571600B
MAZDA : FA8125600B
MAZDA : FA8225500A
MAZDA : FD8571500B
MAZDA : FD8571600A
MAZDA : FP0125500C  44014-SDC-A00,44014-SDC-A00,44014-SDE-T00,44014-SNG-000,44306-SNG-571 3272-EX
3272-HY
3272-KW
3273-HQ
3273-KJ 43460-49125/43460-49165/43460-49315/43470-80013/43470-39545 1991909 NISSAN : 39100-ED100
CHINAMFG : 39100-ED105
CHINAMFG : 39100-ED305
CHINAMFG : 39100-ED805
CHINAMFG : 39101-ED105
CHINAMFG : 39101-ED305
CHINAMFG : 39101-ED805
CHINAMFG : 39211-ED100
CHINAMFG : C9211-EL10A KIA : 0K2N122520
CHINAMFG : KK38825600 44014-S6D-E01 3272.3C 43410-12500,43410-57180 TDJ10571 39100-AX000/39100-ED100 HYUNDAI : 49500-25301
CHINAMFG : 49500-25302
CHINAMFG : 49500-25310
CHINAMFG : 49500-25311
CHINAMFG : 49500-25312
CHINAMFG : 49500-25301
CHINAMFG : 49500-25302
CHINAMFG : 49500-25310
CHINAMFG : 49500-25311
CHINAMFG : 49500-25312 44014-TA0-A00,44305-TA0-J00,44305-TA2-J00,44305-TL1-E00,44305-TL3-000,44306-TA0-J00 1481451080/3272.9C/3273.3Q 43460-19795 LAND ROVER : RTC6811
LAND ROVER : STC3046 4571-M7226
40011-M5626
39100-M7270
39101-M7270
39113-M7275
39112-M7225 4950624A00/MB297343/MB297873/MB526582/MB176160/MB176161/MB176865 44014-S9A-571,44014-SDE-T51, 44014-SMT-G01,44306-SEA-N00,44306S9AN00 9619947580 43410-57120/43460-19865/43420-12430 LAND ROVER : STC3051
LAND ROVER : TDJ00571 39101-1HS0A HYUNDAI : 49500-25200
CHINAMFG : 49500-25400
CHINAMFG : 49500-25200
CHINAMFG : 49500-25400 44306-SAA-000,44306-SFA-000,44306-SFB-000,44305-SAA-000 9619947580/9619947588/9619947688/9619947680 43410-12610, 43410-57130, 43410-12520,43410-0W270 LAND ROVER : LR060382
LAND ROVER : TDB500110
LAND ROVER : TDJ500030 39100CA000
39101-CA100
39211-CA100
39100-CA100 49508-22A00 49508-22E00 44014SD5A51 9619947580/9619947588/9619947688/9619947680 43430-0K571/43430-0K030/43460-80033 HONDA : 44305S74E00
HONDA : 44305S74E01
HONDA : 44305S74E51
ROVER : GCV1123
ROVER : TFB000070 39100-AX000
39211-AY125
39101-AX005
39100-AX005
39101-AX000 MB176872, MB297376, MB297377,MB526456,49500-2D002 44014-S91-571,44014S9A571,44305S9AN00,44305SCAG00 CITROEN : 3272QF
CITROEN : 3272TH
CITROEN : 3272WX
CITROEN : 3273QQ
CITROEN : 3273TT
CITROEN : 3273XR
DS : 3272QF
DS : 3272TH
DS : 3273QQ
DS : 3273TT
PEUGEOT : 3272QF
PEUGEOT : 3272TH
PEUGEOT : 3272WX
PEUGEOT : 3273QQ
PEUGEOT : 3273TT
PEUGEOT : 3273XR 43420-5710/43470-5711/43430-5711 GCV1194,TDJ100590 39211-CG000
39211-CG571 MB297438,MB297678,MB526831,MB297696,MB526473

   /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Three Years
Condition: New
Color: OEM Standard
Certification: CE, ISO, ISO/Ts16949
Type: Universal Joint
Application Brand: Nissan, Iveco, Toyota, Ford, Lada Mitsubishi FIAT Opel Peugeot Renault Citroen
Customization:
Available

|

Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

How do cardan shafts contribute to the efficiency of vehicle propulsion and power distribution?

Cardan shafts play a crucial role in the efficiency of vehicle propulsion and power distribution. They enable the transfer of torque from the engine to the wheels, allowing for effective power transmission and optimized performance. Here’s how cardan shafts contribute to the efficiency of vehicle propulsion and power distribution:

1. Torque Transmission:

– Cardan shafts are responsible for transmitting torque from the engine or power source to the wheels. By efficiently transferring rotational force, they enable propulsion and movement of the vehicle. The design and construction of the cardan shaft ensure minimal power loss during torque transmission, contributing to the overall efficiency of the propulsion system.

2. Power Distribution:

– In vehicles with multiple axles or wheels, cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This allows for improved traction, stability, and control, especially in situations such as acceleration, cornering, or off-road driving. By evenly distributing power, cardan shafts optimize the utilization of the available engine power and contribute to the overall efficiency of the vehicle.

3. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to accommodate misalignment between the engine, drivetrain, and wheels. They can handle angular misalignment, parallel offset, and axial displacement, allowing for smooth power transmission even when the components are not perfectly aligned. This flexibility helps reduce mechanical stresses and energy losses caused by misalignment, thus improving the efficiency of power transfer.

4. Vibration Damping:

– Cardan shafts can help dampen vibrations transmitted from the engine or other drivetrain components. The universal joints in the shaft assembly allow for slight angular movement, which helps absorb and dampen vibrations generated during operation. By reducing vibrations, cardan shafts contribute to a smoother and more efficient power distribution, enhancing overall vehicle performance and comfort.

5. Weight Reduction:

– Cardan shafts, when compared to alternative drivetrain systems such as chain or belt drives, can contribute to weight reduction in vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, as less energy is required to propel the vehicle. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

6. Durability and Reliability:

– Cardan shafts are designed to withstand the demands of vehicle propulsion and power distribution over extended periods. They are engineered using durable materials and undergo rigorous testing to ensure reliability and longevity. By providing a robust and dependable power transmission solution, cardan shafts contribute to the overall efficiency of the propulsion system by minimizing downtime and maintenance requirements.

Overall, cardan shafts contribute to the efficiency of vehicle propulsion and power distribution by effectively transmitting torque, balancing power distribution, compensating for misalignment, dampening vibrations, reducing weight, and ensuring durability and reliability. Their role in optimizing power transfer and enhancing overall vehicle performance makes cardan shafts an integral component of efficient propulsion systems.

cardan shaft

Which industries and vehicles commonly use cardan shafts for power distribution?

Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:

1. Automotive Industry:

– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.

2. Agriculture and Farming:

– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.

3. Construction and Mining:

– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.

4. Industrial Equipment and Machinery:

– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.

5. Marine and Shipbuilding:

– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.

6. Rail and Locomotives:

– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.

In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.

China Custom CZPT OEM 2123-2201015 21213-2203012 21214-2203012 21214-2202012 21214-2203012 21214-2201012 Auto CV Joint Cardan Shaft Factory for Lada Ba3 Uaz Gaz Vaz  China Custom CZPT OEM 2123-2201015 21213-2203012 21214-2203012 21214-2202012 21214-2203012 21214-2201012 Auto CV Joint Cardan Shaft Factory for Lada Ba3 Uaz Gaz Vaz
editor by CX 2024-05-10

China Custom Hw23-05j Edge Sealing Machine Glue Shaft Link Rod Cardan Joint

Product Description

We also have a large number of edge banding machine and engraving machine accessories, you need accessories we have, and the price is right, if you need please contact us, thank you

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Mailbox
Warranty: 1 Year
Material: High-Strength Material
Customized: Non-Customized
Condition: New
Certification: There Is No

cardan shaft

How do cardan shafts ensure efficient power transfer while maintaining balance?

Cardan shafts are designed to ensure efficient power transfer while maintaining balance between the driving and driven components. They employ various mechanisms and features that contribute to both aspects. Let’s explore how cardan shafts achieve efficient power transfer and balance:

1. Universal Joints:

– Cardan shafts utilize universal joints, also known as U-joints, to transmit torque from the driving component to the driven component. Universal joints consist of a cross-shaped yoke with needle bearings at each end. These needle bearings allow the joints to pivot and accommodate angular misalignment between the driving and driven components. By allowing for flexibility in movement, universal joints ensure efficient power transfer even when the components are not perfectly aligned, minimizing energy losses and maintaining balance.

2. Misalignment Compensation:

– Cardan shafts are designed to compensate for misalignment between the driving and driven components. The universal joints, along with slip yokes and telescopic sections, allow the shaft to adjust its length and accommodate variations in alignment. This misalignment compensation capability ensures that the cardan shaft can transmit power smoothly and efficiently, reducing stress on the components and maintaining balance during operation.

3. Balanced Design:

– Cardan shafts are engineered with a balanced design to minimize vibration and maintain smooth operation. The shaft tubes are typically symmetrically constructed, and the universal joints are positioned to distribute the mass evenly. This balanced design helps to reduce vibration and minimize the occurrence of unbalanced forces that can negatively impact power transfer and overall system performance. By maintaining balance, cardan shafts contribute to efficient power transmission and improve the lifespan of the components involved.

4. High-Quality Materials and Manufacturing:

– The materials used in the construction of cardan shafts, such as steel or aluminum alloy, are carefully selected for their strength, durability, and ability to maintain balance. High-quality materials ensure that the shafts can withstand the torque and operational stresses without deformation or failure, promoting efficient power transfer. Additionally, precise manufacturing processes and quality control measures are employed to ensure that the cardan shafts are accurately balanced during production, further enhancing their efficiency and balance.

5. Regular Maintenance and Inspection:

– To ensure continued efficient power transfer and balance, regular maintenance and inspection of cardan shafts are essential. This includes periodic lubrication of the universal joints, checking for wear or damage, and addressing any misalignment issues. Regular maintenance helps to preserve the balance of the shaft and ensures optimal performance and longevity.

Overall, cardan shafts ensure efficient power transfer while maintaining balance through the use of universal joints for torque transmission, misalignment compensation mechanisms, balanced design, high-quality materials, and regular maintenance. By incorporating these features, cardan shafts contribute to the smooth operation, reliability, and longevity of various applications in automotive, industrial, and other sectors that rely on efficient power transmission.

cardan shaft

How do cardan shafts contribute to the efficiency of vehicle propulsion and power distribution?

Cardan shafts play a crucial role in the efficiency of vehicle propulsion and power distribution. They enable the transfer of torque from the engine to the wheels, allowing for effective power transmission and optimized performance. Here’s how cardan shafts contribute to the efficiency of vehicle propulsion and power distribution:

1. Torque Transmission:

– Cardan shafts are responsible for transmitting torque from the engine or power source to the wheels. By efficiently transferring rotational force, they enable propulsion and movement of the vehicle. The design and construction of the cardan shaft ensure minimal power loss during torque transmission, contributing to the overall efficiency of the propulsion system.

2. Power Distribution:

– In vehicles with multiple axles or wheels, cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This allows for improved traction, stability, and control, especially in situations such as acceleration, cornering, or off-road driving. By evenly distributing power, cardan shafts optimize the utilization of the available engine power and contribute to the overall efficiency of the vehicle.

3. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to accommodate misalignment between the engine, drivetrain, and wheels. They can handle angular misalignment, parallel offset, and axial displacement, allowing for smooth power transmission even when the components are not perfectly aligned. This flexibility helps reduce mechanical stresses and energy losses caused by misalignment, thus improving the efficiency of power transfer.

4. Vibration Damping:

– Cardan shafts can help dampen vibrations transmitted from the engine or other drivetrain components. The universal joints in the shaft assembly allow for slight angular movement, which helps absorb and dampen vibrations generated during operation. By reducing vibrations, cardan shafts contribute to a smoother and more efficient power distribution, enhancing overall vehicle performance and comfort.

5. Weight Reduction:

– Cardan shafts, when compared to alternative drivetrain systems such as chain or belt drives, can contribute to weight reduction in vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, as less energy is required to propel the vehicle. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

6. Durability and Reliability:

– Cardan shafts are designed to withstand the demands of vehicle propulsion and power distribution over extended periods. They are engineered using durable materials and undergo rigorous testing to ensure reliability and longevity. By providing a robust and dependable power transmission solution, cardan shafts contribute to the overall efficiency of the propulsion system by minimizing downtime and maintenance requirements.

Overall, cardan shafts contribute to the efficiency of vehicle propulsion and power distribution by effectively transmitting torque, balancing power distribution, compensating for misalignment, dampening vibrations, reducing weight, and ensuring durability and reliability. Their role in optimizing power transfer and enhancing overall vehicle performance makes cardan shafts an integral component of efficient propulsion systems.

cardan shaft

What benefits do cardan shafts offer for different types of vehicles and equipment?

Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:

1. Efficient Power Transmission:

– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.

2. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.

3. Adaptability to Variable Configurations:

– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.

4. Vibration Damping and Smooth Operation:

– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.

5. Safety and Protection:

– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.

6. Suitable for Various Applications:

– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.

In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.

China Custom Hw23-05j Edge Sealing Machine Glue Shaft Link Rod Cardan Joint  China Custom Hw23-05j Edge Sealing Machine Glue Shaft Link Rod Cardan Joint
editor by CX 2024-05-07

China Custom Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint Cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft

Product Description

 Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint cross Cover  Agricultural Machinery Tractor Parts Pto Drive Shaft 

Product Description

A PTO shaft (Power Take-Off shaft) is a mechanical component used to transfer power from a tractor or other power source to an attached implement such as a mower, tiller, or baler. The PTO shaft is typically located at the rear of the tractor and is powered by the tractor’s engine through the transmission.
The PTO shaft is designed to provide a rotating power source to the implement, allowing it to perform its intended function. The implement is connected to the PTO shaft using a universal joint, which allows for movement between the tractor and the implement while still maintaining a constant power transfer.

Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.

Product Specifications

 

 

 

SHIELD S SHIELD W

   

Packaging & Shipping

 

Company Profile

HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like  Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.

 

FAQ

1.What’re your main products?

we currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.You can check the specifications for above product on our website and you can email us to recommend needed product per your specification too.

2.What’s the lead time for a regular order?

Generally speaking, our regular standard product will need 30-45days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

3.What’s your warranty terms?

One year.

4.Can you send me a price list?

For all of our product, they are customized based on different requirements like length, ratio,voltage,and power etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

5.What’s the payment term? 

When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.  

6.How to deliver the goods to us?

Usually we will ship the goods to you by sea.

PTO Drive Shaft Parts

                                           

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Agricultural Spare Part, Agricultural Spare Part
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery,Farm Tractor, Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery, Farm Tractor
Material: Carbon Steel, 45cr Steel, Carbon Steel
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

What benefits do cardan shafts offer for different types of vehicles and equipment?

Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:

1. Efficient Power Transmission:

– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.

2. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.

3. Adaptability to Variable Configurations:

– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.

4. Vibration Damping and Smooth Operation:

– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.

5. Safety and Protection:

– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.

6. Suitable for Various Applications:

– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.

In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.

China Custom Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint Cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft  China Custom Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint Cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft
editor by CX 2024-05-06

China Custom SWC-Bh Type High Speed Universal Joint Shaft Couplings Cardan Drive Shaft

Product Description

Large SWC type Cross Shaft Universal Coupling

Description

SWC-BH types Cardan shaft is a kind of the most commonly used with the characteristics of its structure can not in the same axis or axis angle or larger axial movement of 2 large equiangular continuous rotary speed, and reliably transfer torque and motion.

It can be widely used in paper machinery, metallurgy, lifting, transportation, mining, petroleum, shipbuilding, coal, rubber, and other heavy machinery industry machinery shaft in the transmission torque.
 

Product Parameters

Model           Lmin   kg. m2  
D/mm Tn T. β/ LS                           Size       kg
  KN • m KN • m (.) mm                            mm  
          Di d2 Da Lm n x φ d k t b g Lmin 100mm Lmin 100mm
          js11 H7 h9
SWC100BH 100 2.5 1.25 ≤25 55 405 84 57 60 55 6 x φ 9 7 2.5 0.0044 0.00019 6.1 0.35
SWC120BH 120 5 2.5 ≤25 80 485 102 75 70 65 8 x φ 11 8 2.5 0.5719 0.00044 10.8 0.55
SWC150BH 150 10 5 ≤25 80 590 13 90 89 80 8 x φ 13 10 3 0.0423 0.00157 24.5 0.85
SWC180BH 180 22.4 11.2 ≤15 100 840 155 105 114 110 8 x φ 17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 ≤15 110 860 170 120 127 115 8 x φ 17 19 5 28 8 0.31 0.013 86 3.6
SWC225BH 225 56 28 ≤15 140 920 196 135 152 120 8 x φ 17 20 5 32 9 0.538 0.5714 122 4.9
SWC250BH 250 80 40 ≤15 140 1035 218 150 168 140 8 x φ 19 25 6 40 12.5 0.966 0.5717 172 5.3
SWC285BH 285 120 58 ≤15 140 1190 245 170 194 160 8 x φ 21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 ≤15 140 1315 280 185 219 180 10 x φ 23 32 8 40 15 3.605 0.571 382 8
SWC350BH 350 225 110 ≤15 150 1440 310 210 267 194 10 x φ 23 35 8 50 16 7.053 0.2219 582 15
SWC390BH 390 320 160 ≤15 170 1590 345 235 267 215 10 x φ 25 40 8 70 18 12.164 0.2219 738 15
SWC440BH 440 500 250 ≤15 190 1875 390 255 325 260 16 x φ 28 42 10 80 20 21.42 0.4744 1190 21.7
SWC490BH 490 700 350 ≤15 190 1985 435 275 325 270 16 x φ 31 47 12 90 22.5 32.86 0.4744 1452 21.7
SWC550BH 550 1000 500 ≤15 240 2300 492 320 426 305 16 x φ 31 50 12 100 22.5 68.92 1.357 2380 34

 

Packaging & Shipping

FAQ

1: Are you a trading company or a manufacturer ?
We are a professional manufacturer of couplings and universal joints.
 

2:Why choose Ding Jian precision transmission ?
As a professional manufacturer of coupling and universal joints, we possess a skillful team of workers and designers To provide our customers with first-class services.
 

3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.
 

4:How long does it take to delivery?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

5:How to deal with the parts received when they are found to be in poor quality?
In case of non- conformance, please contact us immediately, we will check the problems and have them reworked or repaired at the first time. If none of these works, we support a refund.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

Can you provide real-world examples of vehicles and machinery that use cardan shafts?

Cardan shafts are widely used in various vehicles and machinery across different industries. They are employed in applications where torque transmission, power distribution, and flexibility are crucial. Here are some real-world examples of vehicles and machinery that utilize cardan shafts:

1. Automotive Vehicles:

– Cars, trucks, and SUVs: Cardan shafts are commonly found in rear-wheel drive (RWD) and four-wheel drive (4WD) vehicles. They connect the transmission or transfer case to the rear differential or front differential, respectively, enabling torque transmission to the wheels. Examples include sedans, pickup trucks, and SUVs like Jeep Wrangler, Ford F-150, and Toyota Land Cruiser.

– Buses and commercial vehicles: Cardan shafts are used in buses and commercial vehicles that have rear-wheel drive or all-wheel drive configurations. They transmit torque from the engine or transmission to the rear axle or multiple axles. Examples include city buses, coaches, and delivery trucks.

2. Off-Road and Utility Vehicles:

– Off-road vehicles: Many off-road vehicles, such as off-road trucks, SUVs, and all-terrain vehicles (ATVs) utilize cardan shafts. These shafts provide the necessary torque transfer and power distribution to all wheels for improved traction and off-road capabilities. Examples include the Land Rover Defender, Jeep Wrangler Rubicon, and Yamaha Grizzly ATV.

– Agricultural machinery: Farm equipment like tractors and combine harvesters often employ cardan shafts to transmit power from the engine to various attachments such as mowers, balers, and harvesters. The shafts enable efficient power distribution and flexibility for different agricultural tasks.

– Construction and mining machinery: Equipment used in construction and mining applications, such as excavators, loaders, and bulldozers, utilize cardan shafts to transfer power from the engine or transmission to the different components of the machinery. These shafts enable power distribution and torque transmission to various attachments, allowing for efficient operation in demanding environments.

3. Industrial Machinery:

– Manufacturing machinery: Cardan shafts are used in industrial equipment such as conveyors, mixers, and rotary equipment. They provide torque transmission and power distribution within the machinery, enabling efficient operation and movement of materials.

– Paper and pulp industry: Cardan shafts are employed in paper and pulp processing machinery, including paper machines and pulp digesters. These shafts facilitate power transmission and torque distribution to various parts of the machinery, contributing to smooth operation and high productivity.

– Steel and metal processing machinery: Equipment used in steel mills and metal processing facilities, such as rolling mills, extruders, and coil winding machines, often utilize cardan shafts. These shafts enable power transmission and torque distribution to the different components involved in metal forming, shaping, and processing.

These examples represent just a few of the many applications where cardan shafts are employed. Their versatility, durability, and ability to handle torque transmission and power distribution make them essential components in a wide range of vehicles and machinery across industries.

cardan shaft

What is a cardan shaft and how does it function in vehicles and machinery?

A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:

1. Torque Transmission:

– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.

– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.

2. Flexibility and Compensation:

– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.

3. Balancing and Vibration Control:

– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.

4. Length Adjustment:

– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.

5. Safety Features:

– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.

In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.

China Custom SWC-Bh Type High Speed Universal Joint Shaft Couplings Cardan Drive Shaft  China Custom SWC-Bh Type High Speed Universal Joint Shaft Couplings Cardan Drive Shaft
editor by CX 2024-04-30

China factory Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft

Product Description

HangZhou CHINAMFG Precision Industry Co.,Ltd

 

The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents. 

 

Our advantages are as below.

  1. Core Value: Integrity + Quality;
  2. Rich Experience: Since the year of 2001;
  3. Technical Engineer: 36 Staffs;
  4. Quality Engineer: 18 Staffs;
  5. Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
  6. Strong Capacity: Up to 100k pieces per day;

 

Factory Description and Service Content
PRODUCTION LINE:  Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly.
MATERIAL:  Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized.
PROCEDURES:  Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing.
TOLERANCE:  +/- 0.01mm
FINISH:  Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized.
COLOR:  Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized.
SYSTEM CERTIFICATION:  ISO 9001, ISO 14001, ITAF 16949, EN 15085-2.
APPLICATION:  Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc.
MOQ:  1,000 Pcs ~ 5,000 Pcs
MOULD COST:  500 USD ~ 5,000 USD
UNIT PRICE:  0.05 USD ~ 5.00 USD
PACKING:  Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet.
MPQ:  50 Pcs ~ 200 Pcs
LEAD TIME:  15 Work Days ~ 25 Work Days
TRADE TERM:  EXW, FOB, CFR, CIF, DDU, DDP.
PAYMENT METHOD:  T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay.

 

Workshop Inner View

System Certificate

 

Production Line View 

Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.

We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.

 

 

FAQ:

1. Why business with CHINAMFG Precision Co., Ltd?
Our mission is to provide unparalleled product quality with very best prices for customer to be more competitive in their market, and to enhance their business growth.

2. Are the products available for selling from your Product Display Area?
All Products displayed were made before for other customers with their copy right. We only supply parts according to customer’s specific requirements or with samples offered other than prompt goods.

3. How to get your quotation?
Please provide your 2D / 3D drawings to us to evaluate for our exclusive price. All Products are manufactured to custom requirements and specifications.

4. What’s your production leadtime?
The delivery time is usually 15 ~ 25 days, but the actually time needs to be determined according to the drawings / samples provided.

5. How to guarantee the products quality?
We are ISO certified and will comply any quality level requirement for specific items. Additionally, our in-house team inspect and test random samples prior to shipment. Quality certification is available CHINAMFG request to our customers.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel Aluminum Carbon Steel Alloy Copper
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

What is a cardan shaft and how does it function in vehicles and machinery?

A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:

1. Torque Transmission:

– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.

– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.

2. Flexibility and Compensation:

– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.

3. Balancing and Vibration Control:

– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.

4. Length Adjustment:

– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.

5. Safety Features:

– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.

In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.

China factory Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft  China factory Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft
editor by CX 2024-04-29

China Professional Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft

Product Description

HangZhou CHINAMFG Precision Industry Co.,Ltd

 

The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents. 

 

Our advantages are as below.

  1. Core Value: Integrity + Quality;
  2. Rich Experience: Since the year of 2001;
  3. Technical Engineer: 36 Staffs;
  4. Quality Engineer: 18 Staffs;
  5. Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
  6. Strong Capacity: Up to 100k pieces per day;

 

Factory Description and Service Content
PRODUCTION LINE:  Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly.
MATERIAL:  Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized.
PROCEDURES:  Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing.
TOLERANCE:  +/- 0.01mm
FINISH:  Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized.
COLOR:  Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized.
SYSTEM CERTIFICATION:  ISO 9001, ISO 14001, ITAF 16949, EN 15085-2.
APPLICATION:  Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc.
MOQ:  1,000 Pcs ~ 5,000 Pcs
MOULD COST:  500 USD ~ 5,000 USD
UNIT PRICE:  0.05 USD ~ 5.00 USD
PACKING:  Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet.
MPQ:  50 Pcs ~ 200 Pcs
LEAD TIME:  15 Work Days ~ 25 Work Days
TRADE TERM:  EXW, FOB, CFR, CIF, DDU, DDP.
PAYMENT METHOD:  T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay.

 

Workshop Inner View

System Certificate

 

Production Line View 

Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.

We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.

 

 

FAQ:

1. Why business with CHINAMFG Precision Co., Ltd?
Our mission is to provide unparalleled product quality with very best prices for customer to be more competitive in their market, and to enhance their business growth.

2. Are the products available for selling from your Product Display Area?
All Products displayed were made before for other customers with their copy right. We only supply parts according to customer’s specific requirements or with samples offered other than prompt goods.

3. How to get your quotation?
Please provide your 2D / 3D drawings to us to evaluate for our exclusive price. All Products are manufactured to custom requirements and specifications.

4. What’s your production leadtime?
The delivery time is usually 15 ~ 25 days, but the actually time needs to be determined according to the drawings / samples provided.

5. How to guarantee the products quality?
We are ISO certified and will comply any quality level requirement for specific items. Additionally, our in-house team inspect and test random samples prior to shipment. Quality certification is available CHINAMFG request to our customers.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel Aluminum Carbon Steel Alloy Copper
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

cardan shaft

What maintenance practices are essential for prolonging the lifespan of cardan shafts?

Maintaining proper maintenance practices is crucial for prolonging the lifespan of cardan shafts and ensuring their optimal performance. Here are some essential maintenance practices to consider:

1. Regular Lubrication:

– Proper lubrication of the cardan shaft’s universal joints is vital for reducing friction, preventing wear, and ensuring smooth operation. Regularly lubricate the universal joints according to the manufacturer’s recommendations using the appropriate lubricant. This helps to minimize frictional losses, extend the life of the needle bearings, and maintain the efficiency of power transfer.

2. Inspection and Cleaning:

– Regular inspection and cleaning of the cardan shaft are essential for identifying any signs of wear, damage, or misalignment. Inspect the shaft for any cracks, corrosion, or excessive play in the universal joints. Clean the shaft periodically to remove dirt, debris, and contaminants that could potentially cause damage or hinder proper operation.

3. Misalignment Adjustment:

– Check for any misalignment between the driving and driven components connected by the cardan shaft. If misalignment is detected, address it promptly by adjusting the alignment or replacing any worn or damaged components. Misalignment can lead to increased stress on the shaft and its components, resulting in premature wear and reduced lifespan.

4. Balancing:

– Periodically check the balance of the cardan shaft to ensure smooth operation and minimize vibration. If any imbalance is detected, consult with a qualified technician to rebalance the shaft or replace any components that may be causing the imbalance. Balanced cardan shafts promote efficient power transfer and reduce stress on the drivetrain.

5. Torque and RPM Monitoring:

– Keep track of the torque and RPM (revolutions per minute) values during operation. Ensure that the cardan shaft is not subjected to torque levels exceeding its design capacity, as this can lead to premature failure. Similarly, avoid operating the shaft at speeds beyond its recommended RPM range. Monitoring torque and RPM helps prevent excessive stress and ensures the longevity of the shaft.

6. Periodic Replacement:

– Despite regular maintenance, cardan shafts may eventually reach the end of their service life due to normal wear and tear. Periodically assess the condition of the shaft and its components, considering factors such as mileage, operating conditions, and manufacturer recommendations. If significant wear or damage is observed, it may be necessary to replace the cardan shaft to maintain optimal performance and safety.

7. Manufacturer Guidelines:

– Always refer to the manufacturer’s guidelines and recommendations for maintenance practices specific to your cardan shaft model. Manufacturers often provide detailed instructions regarding lubrication intervals, inspection procedures, and other maintenance requirements. Adhering to these guidelines ensures that the maintenance practices align with the manufacturer’s specifications, promoting the longevity of the cardan shaft.

By following these essential maintenance practices, you can prolong the lifespan of cardan shafts, optimize their performance, and minimize the likelihood of unexpected failures. Regular maintenance not only extends the life of the cardan shaft but also contributes to the overall efficiency and reliability of the systems in which they are utilized.

cardan shaft

Are there any emerging trends in cardan shaft technology, such as lightweight materials?

Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:

1. Lightweight Materials:

– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.

2. Advanced Composite Materials:

– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.

3. Enhanced Design and Optimization:

– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.

4. Additive Manufacturing (3D Printing):

– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.

5. Surface Coatings and Treatments:

– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.

6. Integrated Sensor Technology:

– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.

These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.cardan shaft

Can you explain the components and structure of a cardan shaft system?

A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:

1. Shaft Tubes:

– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.

2. Universal Joints:

– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.

3. Slip Yokes:

– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Flanges and Yokes:

– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.

5. Balancing Weights:

– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.

6. Safety Features:

– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.

China Professional Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft  China Professional Hot Sale Custom Machinery Parts/Drive Shaft Gear Shaft Cardan Shaft Motor Shaft Spline Shaft Propeller Shaft
editor by CX 2024-04-25