Product Description
Huading SWC Type Cardan Drive Shaft
No machine element other than a Cardan shaft allows power transmission of torque between spatially offset driving and driven shafts whose position can be changed during operation.
Spatial angular motion and changes in axial length are ensured by advanced constructional elements.
Thus, Cardan shafts have become an indispensable transmission component in industrial production.
Typical applications: Steel mill machinery, paper mill machinery, levelers, marine propulsion, pumps, amusement rides, wastewater treatment.
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;
♦SWC CH Cardan Shaft Basic Parameter And Main Dimension:
| Model | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatigue torque Tf kN·m |
Axis rotation β (°) |
Stretch length LS mm |
Lmin | Size mm |
Rotary inertia kg.m2 |
Weight kg |
||||||||||
| D1 js11 |
D2 H7 |
D3 | Lm | n-d | k | t | b h9 |
g | Lmin |
Increase 100mm |
Lmin | Increase 100mm |
|||||||
| SWC180CH1 | 180 | 20 | 10 | ≤25 | 200 | 925 | 155 | 105 | 114 | 110 | 8-17 | 17 | 5 | 24 | 7 | 0.181 | 0.0070 | 74 | 2.8 |
| SWC180CH2 | 700 | 1425 | 0.216 | 104 | |||||||||||||||
| SWC200CH1 | 200 | 32 | 16 | ≤15 | 80 | 720 | 170 | 120 | 127 | 135 | 8-17 | 19 | 5 | 28 | 16 | 0.276 | 0.0130 | 76 | 3.6 |
| SWC200CH2 | 50 | 690 | 0.261 | 74 | |||||||||||||||
| SWC225CH1 | 225 | 40 | 20 | ≤15 | 85 | 710 | 196 | 135 | 152 | 120 | 8-17 | 20 | 5 | 32 | 9.0 | 0.415 | 0.5714 | 95 | 4.9 |
| SWC225CH2 | 70 | 640 | 0.397 | 92 | |||||||||||||||
| SWC250CH1 | 250 | 63 | 31.5 | ≤15 | 100 | 795 | 218 | 150 | 168 | 140 | 8-19 | 25 | 6 | 40 | 12.5 | 0.900 | 0.5717 | 148 | 5.3 |
| SWC250CH2 | 70 | 735 | 0.885 | 136 | |||||||||||||||
| SWC285CH1 | 285 | 90 | 45 | ≤15 | 120 | 950 | 245 | 170 | 194 | 160 | 8-21 | 27 | 7 | 40 | 15.0 | 1.826 | 0.571 | 229 | 6.3 |
| SWC285CH2 | 80 | 880 | 1.801 | 221 | |||||||||||||||
| SWC315CH1 | 315 | 125 | 63 | ≤15 | 130 | 1070 | 280 | 185 | 219 | 180 | 10-23 | 32 | 8 | 40 | 15.0 | 3.331 | 0.571 | 346 | 8.0 |
| SWC315CH2 | 90 | 980 | 3.163 | 334 | |||||||||||||||
| SWC350CH1 | 350 | 180 | 90 | ≤15 | 140 | 1170 | 310 | 210 | 267 | 194 | 10-23 | 35 | 8 | 50 | 16.0 | 6.215 | 0.2219 | 508 | 15.0 |
| SWC350CH2 | 90 | 1070 | 5.824 | 485 | |||||||||||||||
| SWC390CH1 | 390 | 250 | 125 | ≤15 | 150 | 1300 | 345 | 235 | 267 | 215 | 10-25 | 40 | 8 | 70 | 18.0 | 11.125 | 0.2219 | 655 | 15.0 |
| SWC390CH2 | 90 | 1200 | 10.763 | 600 | |||||||||||||||
| SWC440CH1 | 440 | 355 | 180 | ≤15 | 400 | 2110 | 390 | 255 | 325 | 260 | 16-28 | 42 | 10 | 80 | 20 | 22.540 | 0.4744 | 1312 | 21.7 |
| SWC440CH2 | 800 | 2510 | 24.430 | 1537 | |||||||||||||||
| SWC490CH1 | 490 | 500 | 250 | ≤15 | 400 | 2220 | 435 | 275 | 325 | 270 | 16-31 | 47 | 12 | 90 | 22.5 | 33.970 | 0.4744 | 1554 | 21.7 |
| SWC490CH2 | 800 | 2620 | 35.870 | 1779 | |||||||||||||||
| SWC550CH1 | 550 | 710 | 355 | ≤15 | 500 | 2585 | 492 | 320 | 426 | 305 | 16-31 | 50 | 12 | 100 | 22.5 | 72.790 | 1.3570 | 2585 | 34.0 |
| SWC550CH2 | 1000 | 3085 | 79.570 | 3045 | |||||||||||||||
·Notice:1.Tf-Torque allowed by fatigue strength under variable load
2. Lmin-Minimum length after shortening
3. L-Installation length as required
Universal Joint Shafts Features:
1. We have a very complete supply chain system, and can provide over 1000 different spare parts.
2 . Elastomer connecting in the middle;
3. Can absorb vibration, compensates for radial, axial and angular deviation;
4. Oil resistance and electrical insulation;
5. Have the same characteristic of clockwise and anticlockwise rotation;
Cardan Shaft Types:
We can supply you with SWP, SWC, WSD, and WS universal coupling as follows:
Welded shaft type with length compensation/ expansion joint
Short type with length compensation/ expansion joint
Short type without length compensation/ expansion joint
Long type without length compensation/ expansion joint
Double flange with length compensation/ expansion joint
Long type with big length compensation / big expansion joint
Super Short type with length compensation/ expansion joint
Our Services:
1. Design Services
Our design team has experience in Universal Joint shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of Cardan shafts.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artwork in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
Welcome to contact us for more detailed information about Cardan shafts!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | as Your Requirement |
| Torque: | as Your Requirement |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What maintenance practices are essential for prolonging the lifespan of cardan shafts?
Maintaining proper maintenance practices is crucial for prolonging the lifespan of cardan shafts and ensuring their optimal performance. Here are some essential maintenance practices to consider:
1. Regular Lubrication:
– Proper lubrication of the cardan shaft’s universal joints is vital for reducing friction, preventing wear, and ensuring smooth operation. Regularly lubricate the universal joints according to the manufacturer’s recommendations using the appropriate lubricant. This helps to minimize frictional losses, extend the life of the needle bearings, and maintain the efficiency of power transfer.
2. Inspection and Cleaning:
– Regular inspection and cleaning of the cardan shaft are essential for identifying any signs of wear, damage, or misalignment. Inspect the shaft for any cracks, corrosion, or excessive play in the universal joints. Clean the shaft periodically to remove dirt, debris, and contaminants that could potentially cause damage or hinder proper operation.
3. Misalignment Adjustment:
– Check for any misalignment between the driving and driven components connected by the cardan shaft. If misalignment is detected, address it promptly by adjusting the alignment or replacing any worn or damaged components. Misalignment can lead to increased stress on the shaft and its components, resulting in premature wear and reduced lifespan.
4. Balancing:
– Periodically check the balance of the cardan shaft to ensure smooth operation and minimize vibration. If any imbalance is detected, consult with a qualified technician to rebalance the shaft or replace any components that may be causing the imbalance. Balanced cardan shafts promote efficient power transfer and reduce stress on the drivetrain.
5. Torque and RPM Monitoring:
– Keep track of the torque and RPM (revolutions per minute) values during operation. Ensure that the cardan shaft is not subjected to torque levels exceeding its design capacity, as this can lead to premature failure. Similarly, avoid operating the shaft at speeds beyond its recommended RPM range. Monitoring torque and RPM helps prevent excessive stress and ensures the longevity of the shaft.
6. Periodic Replacement:
– Despite regular maintenance, cardan shafts may eventually reach the end of their service life due to normal wear and tear. Periodically assess the condition of the shaft and its components, considering factors such as mileage, operating conditions, and manufacturer recommendations. If significant wear or damage is observed, it may be necessary to replace the cardan shaft to maintain optimal performance and safety.
7. Manufacturer Guidelines:
– Always refer to the manufacturer’s guidelines and recommendations for maintenance practices specific to your cardan shaft model. Manufacturers often provide detailed instructions regarding lubrication intervals, inspection procedures, and other maintenance requirements. Adhering to these guidelines ensures that the maintenance practices align with the manufacturer’s specifications, promoting the longevity of the cardan shaft.
By following these essential maintenance practices, you can prolong the lifespan of cardan shafts, optimize their performance, and minimize the likelihood of unexpected failures. Regular maintenance not only extends the life of the cardan shaft but also contributes to the overall efficiency and reliability of the systems in which they are utilized.
Can cardan shafts be customized for specific vehicle or equipment requirements?
Yes, cardan shafts can be customized to meet the specific requirements of different vehicles or equipment. Manufacturers offer a range of customization options to ensure that the cardan shafts are tailored to the unique needs of each application. Let’s explore how cardan shafts can be customized:
1. Length and Size:
– Cardan shafts can be manufactured in various lengths and sizes to accommodate the specific dimensions of the vehicle or equipment. Manufacturers can customize the overall length of the shaft to ensure proper alignment between the driving and driven components. Additionally, the size of the shaft, including the diameter and wall thickness, can be adjusted to meet the torque and load requirements of the application.
2. Torque Capacity:
– The torque capacity of the cardan shaft can be customized based on the power requirements of the vehicle or equipment. Manufacturers can design and manufacture the shaft with appropriate materials, dimensions, and reinforcement to ensure that it can transmit the required torque without failure or excessive deflection. Customizing the torque capacity of the shaft ensures optimal performance and reliability.
3. Connection Methods:
– Cardan shafts can be customized to accommodate different connection methods based on the specific requirements of the vehicle or equipment. Manufacturers offer various types of flanges, splines, and other connection options to ensure compatibility with the existing drivetrain components. Customizing the connection methods allows for seamless integration of the cardan shaft into the system.
4. Material Selection:
– Cardan shafts can be manufactured using different materials to suit the specific application requirements. Manufacturers consider factors such as strength, weight, corrosion resistance, and cost when selecting the material for the shaft. Common materials used for cardan shafts include steel alloys, stainless steel, and aluminum. By customizing the material selection, manufacturers can optimize the performance and durability of the shaft.
5. Balancing and Vibration Control:
– Cardan shafts can be customized with balancing techniques to minimize vibration and ensure smooth operation. Manufacturers employ dynamic balancing processes to reduce vibration caused by uneven distribution of mass. Customized balancing ensures that the shaft operates efficiently and minimizes stress on other components.
6. Protective Coatings and Finishes:
– Cardan shafts can be customized with protective coatings and finishes to enhance their resistance to corrosion, wear, and environmental factors. Manufacturers can apply coatings such as zinc plating, powder coating, or specialized coatings to prolong the lifespan of the shaft and ensure its performance in challenging operating conditions.
7. Collaboration with Manufacturers:
– Manufacturers actively engage in collaboration with customers to understand their specific vehicle or equipment requirements. They provide technical support and expertise to customize the cardan shaft accordingly. By collaborating closely with manufacturers, customers can ensure that the cardan shaft is designed and manufactured to meet their precise needs.
Overall, cardan shafts can be customized for specific vehicle or equipment requirements in terms of length, size, torque capacity, connection methods, material selection, balancing, protective coatings, and finishes. By leveraging customization options and working closely with manufacturers, engineers can obtain cardan shafts that are precisely tailored to the application’s needs, ensuring optimal performance, efficiency, and compatibility.
Can you explain the components and structure of a cardan shaft system?
A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:
1. Shaft Tubes:
– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.
2. Universal Joints:
– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.
3. Slip Yokes:
– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.
4. Flanges and Yokes:
– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.
5. Balancing Weights:
– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.
6. Safety Features:
– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.
In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.
editor by CX 2024-03-06